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High-Density Coating Application System NIKA-151 for Tool Coating

Thermal Processing Units

Manufacturer:LVT+ LLC

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Bulk pricing available

FOB, CIF & EXW terms available

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Description

The NIKA-151 unit is designed for preparation and deposition of high density coatings (AlTiN, AlTiSiN,TiB2) for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, ion-plasma low-temperature nitriding of workpiece surfaces, application of various coatings:- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc.;- heat-resistant and heat-resistant coatings. nitriding of surfacesMethods and technologies of coating application: PVD, CVD, HiPIMS,CAE,CMS,PECVD,PN/C, PARNS, IPVD on the basis of vacuum arc evaporation (ARC) or similar method.The unit realises the use of combined methods of sputtering by selecting interchangeable technological devices.The operation manual is available on request.

Specifications

Assignment

Coating unit NIKA-15100 is designed for application of high density coatings, for end tools and cutting inserts with deposition rate not less than 1,9 microns/hour, for ion-plasma low-temperature nitriding of the surface of the workpiece.

Dustproof

Got it

Type of construction

Stationary

Guaranteed lifetime of the plant

12 months from the date of signing the commissioning certificate of the plant

Warranty shelf life of the system

18 months from the date of delivery

Service life of the plant until decommissioning

5 year

Resources and service life of components and purchased products

are determined in accordance with their operating documents

Climatic designs

GOST 15150-69; GOST 15543-70 at normal values of climatic factors of external environment - UHL for product placement category 4.2.

Execution

according to design documentation NIKA-15100 Coating Plant with quadrupole magnetron system

Installed capacity

151715 W

Maximum power consumption

No more than 100 kW

Power supply connection diagram

TN-C (three-phase four-wire, neutral protective and neutral working conductors are combined in one conductor)

Maximum current consumption by phase

229,87 A

Ultimate vacuum

not more than 6-10-?

Chamber pressure 30 minutes after the start of pumping

not more than 5-10-³

Air flow after pumping the chamber for 30 min, ncm³/min

Not more than 0.3

Maximum working temperature for heating workpieces

600 °C

Working gases

argon GOST 10157-2016, nitrogen GOST 9293-74, hydrogen GOST 3022-80, air

Number of gas supply channels

5 pcs

Pressure control range by gas flow

0,1-0,5

Working fluid (recommended)

Distilled water, 20% solution of ethyl alcohol in distilled water according to GOST 6709-72

Working fluid volume, l

No more than 15

Cooling water flow rate, m³/hour

max, 1.5

Compressed air flow rate, m³/min

Not more than 0.02

Weight of the unit (excluding the forevacuum unit, cryogenic pump compressor unit, water recycling system,

no more than 2300 kg

Overall dimensions of the unit on the transport base (length x width x height)

max. 2800 x 1230 x 2260 mm

Note: All specifications are provided by the manufacturer and may be subject to change. Please contact us to confirm the latest specifications before placing your order.

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Shipping Terms

FOB Novorossiysk, RussiaCIF Available to major ports worldwideEXW Manufacturer's facility, Russia

Delivery Time

Sea freight: 30-60 days (depending on destination) Air freight: 14-21 days (for urgent orders)

Payment Methods

Letter of Credit (L/C)Wire Transfer (T/T)Escrow Services

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High-Density Coating Application System NIKA-151 for Tool Coating

Description

Specifications

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