
High-Density Coating System KN-9 for Effective Tool Coating Applications
Manufacturer:LVT+ LLC
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FOB, CIF & EXW terms available
Description
The KN-9 coating unit is designed for preparation and application of high density coatings (AlTiN, AlTiSiN,TiB2) for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, ion-plasma low-temperature nitriding of workpiece surface, application of various coatings:
- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;
- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc;
- heat-resistant and heat-resistant coatings.
- surface nitriding
Coating methods and technologies: PVD, CVD, HiPIMS, CAE, CMS, PECVD, PN/C, PARNS, IPVD based on vacuum arc vaporisation (ARC) or magnetron method and their combinations.
- hardening coatings: AlTiN, AlCrN, AlSiTiN, AlSiCrN;
- multiphase coatings: -TiN/nc-AlN, nc-TiAlN/a-Si3N4, etc;
- heat-resistant and heat-resistant coatings.
- surface nitriding
Coating methods and technologies: PVD, CVD, HiPIMS, CAE, CMS, PECVD, PN/C, PARNS, IPVD based on vacuum arc vaporisation (ARC) or magnetron method and their combinations.
Specifications
Assignment
Designed for high density coating, for end tools and cutting inserts with deposition rate not less than 1.9 microns/hour, for ion-plasma low-temperature nitriding of workpiece surface and application of various functional coatings
Dustproof
Got it
Type of construction
Stationary
Guaranteed lifetime of the plant
12 months from the date of signing the commissioning certificate of the plant
Warranty shelf life of the system
18 months from the date of delivery
Service life of the plant until decommissioning
5 years
Resources and service life of components and purchased products
are determined in accordance with their operating documents
Climatic designs
GOST 15150-69; GOST 15543-70 at normal values of climatic factors of external environment - UHL for product placement category 4.2.
Execution
according to design documentation LSMC.15101.00.00.00.00 Coating Application Installation KN-9
Installed capacity
121715 W
Maximum power consumption
No more than 100 kW
Power supply voltage
380(10±15%) V
Power supply connection diagram
TN-C (three-phase four-wire, zero protective and zero working conductors are combined in one conductor).
Maximum current consumption by phase
184,42 A
Ultimate vacuum
not more than 6-10-?
Chamber pressure 30 minutes after the start of pumping
not more than 5-10-³
Air flow after pumping the chamber for 30 min, ncm³/min
Not more than 0.3
Maximum working temperature for heating workpieces
600 °C
Working gases
argon GOST 10157-2016, nitrogen GOST 9293-74, hydrogen GOST 3022-80, air
Number of gas supply channels
5 pcs
Pressure control range by gas flow
0,1-0,5
Working fluid (recommended)
Distilled water, 20% solution of ethyl alcohol in distilled water according to GOST 6709-72
Working fluid volume, l
No more than 15
Cooling water flow rate, m³/hour
max, 1.5
Compressed air flow rate, m³/min
Not more than 0.02
Weight of the unit (excluding the forevacuum unit, cryogenic pump compressor unit, water recycling system,
no more than 2300 kg
Overall dimensions of the unit on the transport base (length x width x height)
max. 2800 x 1230 x 2260 mm
Note: All specifications are provided by the manufacturer and may be subject to change. Please contact us to confirm the latest specifications before placing your order.
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Delivery Time
Sea freight: 30-60 days (depending on destination) Air freight: 14-21 days (for urgent orders)
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